“Double Take” Bottle Opener

Design Objective

Prompt: Design and manufacture a bottle opener using the Theme:

“Juxtaposition” 


Goals: This was my first CNC project that utilized 3D tool paths, and required multiple CNC’d parts and setups. I wanted to make a personalized bottle opener that was functional, elegant, and visually striking.

Process Story

To express the theme of Juxtaposition, I explored multiple elements that eventually came together in the final concept sketches:

Contrast (Material, Color, Accents)

Inversion (Interwoven design, bottle opener & shotgun tool )

2 Halves (linked pieces, each with only half of the tool)

Prototyping

Design Decisions

Key Choices:

  • Design to allow for clamp-ring and vise stop as work holding technique

  • Steel and brass for contrasting materials

  • Geodesic tool path for 3D features

  • Countersink screws for seamless connection

Final Design

The finishing passes allowed 3D features to come out beautifully and surfaces looked good enough to leave without post-processing. Both tools work without issue and I added a small hole in the center to allow for a keychain connection

Skills Learned

  • During this course I learned about and explored different work-holding techniques like clamp-ring, soft jaws, wax, and tabs. I was able to execute the clamp-ring technique for this product

  • For this project I was able to learn about different 3D tool paths and apply them to my CAM design. I simulated multiple options to find the best path to cut down machine time.

  • I was able to demonstrate finishing tool selection and editing feed rate and speed of tool paths to increase the final quality of the parts

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